Custom Electronic & Overmolded Cable Assembly Manufacturing

CAI is a turnkey manufacturer of cable and wire harness assemblies, leads, cord sets, connector assemblies, and electro-mechanical assemblies. From prototype to production of low to high volume requirements, we meet our clients’ needs every step of the way.

In-House Manufacturing Services

Custom Wire Harness Manufacturing

From high-mix, low-volume requests to high-volume and beyond, CAI is a custom wire harness assembly manufacturer with capabilities both domestically and offshore to support our customers’ individual needs. We recognize that every customer is different, and confidently provide all harness and cabling applications, from simple point-to-point contacts to complex harnessing and overmolding. CAI is your one-stop-shop for high-capacity wire harnesses and custom turnkey manufacturing services.

Custom Overmolding Cable Assembly

CAI is a manufacturer of custom overmolded cable assemblies for superior durability, secure connectivity, and branded solutions. We work with heavy-duty materials that can assist with keeping your harnesses organized. As a customer-centric manufacturing company, we take pride in creating assemblies that match our customers’ specific needs, which can change based on the area in which their cable assembly is being used and the environmental factors it is likely to encounter. The cables created at CAI can be customized to protect your harnesses from heat, friction, moisture, abrasion, compression, and more.

Electronic Assembly–Custom Box Build Manufacturing

Through CAI and our partner companies, we provide high levels of process integration, including PCBA (printed circuit board assembly), metal fabrication, plastic molding, printing and finishing for subassembly, plug and play, and turnkey solutions. Our company is a manufacturer of custom automotive electronics assemblies, and customized box and panel builds for companies in industrial spaces, the specialty automotive industry, and beyond.

Electro-Mechanical Assemblies 

With a history of providing superior electrical services, engineering staff, and diverse fabrication capabilities, CAI is a proven source for electro-mechanical and mechanical assemblies. These assemblies can be utilized in a wide array of industry-specific products, from joysticks and sensor builds to junction boxes, food service equipment, and more.  We are a custom wire harness manufacturer with turnkey capabilities from overmolding to assembly.  

Processes

  • PCBA

    PCBA Icon
  • Specialty Finishing

    Specialty Finishing Icon
  • Injection Molding

    Injection Molding Icon
  • Metal Casting & Formatting

    Metal Casting & Formatting Icon
  • Potting

    Potting Icon
  • Harness Assembly

    Harness Assembly Icon
  • Vacuum Forming

    Vacuum Forming Icon
  • Overmolding

    Overmolding Icon
  • Rapid Prototyping & 3D Printing

    Rapid Prototyping & 3D Printing
  • Cut / Strip / Terminate

    Cut / Strip / Terminate Icon

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