Understanding the Go-To Joining Method for Electrical Cable & Wires Secure, reliable connections are vital to the performance of cables, wires, cable assemblies, and wire harnesses prevalent in electrical and telecommunications systems. Crimping and...
Design and Build for Rugged Overmolded Harness | AgriRobust
The Importance, Benefits, & Techniques of Proper Cable Management
Quality Cable Management is a Must for a Safe, Efficient, & Attractive Environment With all the technology, screens, vehicles, and machines we use in our everyday lives comes the cables and wires needed to power them and feed them data. Because they’re...
How to Get the Most Accurate Quote for Your Cable Assembly Project
Top Factors to Consider When Requesting a Cable Assembly Quote Building a high-quality, highly reliable electrical component such as a cable assembly takes expert craftsmanship, the right tools, and quality materials. However, having the right specifications...
Solid vs. Stranded: Which Wire is Best for Your Electrical Application?
The Pros & Cons of the Two Types of Electrical Wires One of the key decisions to be made when manufacturing an electrical system, such as a wire harness or cable assembly, is whether to use solid wires or stranded wires. Every electrical wire includes conductive...
Wire & Cable Conductors: Purpose, Materials, & Coatings
Understanding Common Conductor Types for Wires & Cables At the center of each electrical wire, and each individual wire within a cable, is a conductor which is the electrical highway for carrying power or data from one point to another. Conductors are...
The Experts in Designing and Building Rugged Overmolded Wire Harnesses
We wanted to share a recent story with you about how one of our clients experienced success with the implementation of a new custom overmolding process we’re calling AgriRobust. We were approached by the design team of a Fortune 500 agricultural leader with a request to partner with them on a project for a high-tech, bio-friendly feeder system. The client needed a rugged component that would hold up in close proximity to livestock. Concerns existed around the ability to withstand power-washings as well as accommodate flexible system configurations – the exact kind of conditions custom overmolding is made to withstand. As experienced experts in design and build for rugged overmolded harnesses, we were the right team for the job.
About AgriRobust, Durable Custom Overmolding for Harsh Environments
Along with the client’s product design firm and end-users, CAI helped to create a custom overmolding we now refer to as AgriRobust. AgriRobust is a highly rugged connection solution that has proven successful in diverse harnessing applications and holds up in harsh environments. In addition to the extensive field trials underway, our clients enjoy significant cost reductions through CAI’s automated assembly, process improvements, and efficient turnaround – something we take pride in during every project we work on.
“CAI’s development support and production turnaround of the ruggedized over-molded harness assembly enabled the on-time and successful launch of our recent supply system,” said PIMIOS of Cranberry Township, Pa.
The next time your project calls for a custom solution designed to meet the demands of a challenging application or environment, let’s connect. We’d love to hear what type of projects you’re working on.
Rugged Wire Harness Assemblies for Aerospace, Military and Agriculture Uses
CAI has the capability to design, and manufacture wire harness assemblies with precision and reliability. We can overmold cables and wire harness assemblies with a range of materials, that maximize the function of the product whether that function is extreme durability, or extreme efficiency. Our custom designed and built wire harnesses and cable assemblies can deal with friction, deal with moisture, or withstand heat. We can build to nearly and specification including those like MIL-PRF-5425