Ensuring Optimal Safety in Wire Harness Design The ability to control and utilize electricity — for everything from lighting homes to powering cars — is easily one of history’s greatest achievements, leading to many of our modern conveniences. However, there...
Extreme Conditions Call for Extra Consideration in Wire Harness Manufacturing Wire harnesses must be carefully crafted in order to effectively supply power and data to the machines and devices we use in our homes and businesses every day. The same is true for...
American-Based CAI Offers Superior Domestic Wire Harness Solutions According to a North America Wire Harness Market 2030 Forecast, the wire harness market in North America is expected to grow from $22.63 billion in 2022 to $34.14 billion by 2030, which is an...
Understanding Wire Harnesses & Their Critical Components Essential in everything from automobiles to diagnostic equipment, wire harnesses are bundles of electrical wires and other components used to transmit power and data throughout electrical machines and...
Overmolding Offers Wire Harnesses Greater Protection, Aesthetics, & More Essential components in everything from robotics to medical equipment, wire harnesses are bundled assemblies of wires and connectors used to transmit power and data. Designed to...
We wanted to share a recent story with you about how one of our clients experienced success with the implementation of a new custom overmolding process we’re calling AgriRobust. We were approached by the design team of a Fortune 500 agricultural leader with a request to partner with them on a project for a high-tech, bio-friendly feeder system. The client needed a rugged component that would hold up in close proximity to livestock. Concerns existed around the ability to withstand power-washings as well as accommodate flexible system configurations – the exact kind of conditions custom overmolding is made to withstand. As experienced experts in design and build for rugged overmolded harnesses, we were the right team for the job.
Along with the client’s product design firm and end-users, CAI helped to create a custom overmolding we now refer to as AgriRobust. AgriRobust is a highly rugged connection solution that has proven successful in diverse harnessing applications and holds up in harsh environments. In addition to the extensive field trials underway, our clients enjoy significant cost reductions through CAI’s automated assembly, process improvements, and efficient turnaround – something we take pride in during every project we work on.
“CAI’s development support and production turnaround of the ruggedized over-molded harness assembly enabled the on-time and successful launch of our recent supply system,” said PIMIOS of Cranberry Township, Pa.
The next time your project calls for a custom solution designed to meet the demands of a challenging application or environment, let’s connect. We’d love to hear what type of projects you’re working on.
CAI has the capability to design, and manufacture wire harness assemblies with precision and reliability. We can overmold cables and wire harness assemblies with a range of materials, that maximize the function of the product whether that function is extreme durability, or extreme efficiency. Our custom designed and built wire harnesses and cable assemblies can deal with friction, deal with moisture, or withstand heat. We can build to nearly and specification including those like MIL-PRF-5425