Wire Harnesses Slide

Varies wires connected to a cable
cable

Wire Harnesses

From Prototype to Production

CAI’s custom manufacturing services reach beyond domestic capabilities and as far as our offshore and global neighbors. We understand that the individual needs of our customers vary based upon their intended application, and we take pride in our ability to handle a wide array of requests, including high-mix/low-volume, high-volume, and more.

Overmolding Cable Assembly Slide

Industrial Overmold
Overmold

Overmolding Cable Assembly

From Prototype to Production

The overmolded cable assemblies provided by CAI are designed to offer personalized branding, more durability and secure connectivity within a single solution. We accomplish this by using a variety of heavy-duty materials, such as shrink-wrapped thermoplastic, thermoplastic rubber, or vinyl.

Electronic Assembly Slide

Opened Panel Image
Building Link Box

Electronic Assembly

From Prototype to Production

To complement our harness and cable assembly builds, CAI proudly offers high levels of process integration. This means that we have the capabilities to handle box and panel builds, in-house programming and the implementation of metal fabrication and plastic molding, as well as printing and finishing for subassembly potential.

Electro-mechanical & Mechanical Assemblies Slide

Electro Mechanical Joystick
Electro mechanical component

Electro-mechanical Assemblies

From Prototype to Production

The category of electro-mechanical and mechanical assemblies is a broad one, and CAI’s history of providing diverse fabrications with superior customer service is a proven one. We have designed and customized electro-mechanical and mechanical assemblies for products such as joysticks, sensor builds, control modules and junction boxes.

Low to High-Volume Manufacturing for Box Builds & Cable Assemblies

A local company with a proven track record, CAI from Greentown, PA serves a global customer base. We take pride in serving cost-effective solutions, a superior logistic model, and providing the highest standard of quality to our partners, whether they happen to be just next door, or a continent away. CAI has been blessed by and is thankful for our skilled team and for the opportunity to work hand in hand with so many diverse, wonderful customers.

In-House Manufacturing Services

High-Volume Wire Harness Manufacturing

From high-mix, low-volume requests to high-volume and beyond, CAI offers manufacturing capabilities both domestically and offshore to support our customers’ individual needs. We recognize that every customer is different, and confidently provide all harness and cabling applications, from simple point-to-point contacts to complex harnessing and overmolding. CAI is your one-stop-shop for high-capacity wire harnesses and custom turnkey manufacturing services.

Custom Overmolding Cable Assembly

CAI can create custom overmolding for your harnesses’ cable assemblies to provide superior durability, secure connectivity, and branded solutions. We work with heavy-duty materials that can assist with keeping your harnesses organized. As a customer-centric manufacturing company, we take pride in creating assemblies that match our customers’ specific needs, which can change based on the area in which their cable assembly is being used and the environmental factors it is likely to encounter. The cables created at CAI can be customized to protect your harnesses from heat, friction, moisture, abrasion, compression, and more.

Electronic Assembly–Custom Box Build Manufacturing

Through CAI and our partner companies, we provide high levels of process integration, including PCBA (printed circuit board assembly), metal fabrication, plastic molding, printing and finishing for subassembly, plug and play, and turnkey solutions. Our company creates customized box and panel builds for companies in industrial spaces, the specialty automotive industry, and beyond.

Electro-Mechanical Assemblies 

With a history of providing superior electrical services, engineering staff, and diverse fabrication capabilities, CAI is a proven source for electro-mechanical and mechanical assemblies. These assemblies can be utilized in a wide array of industry-specific products, from joysticks and sensor builds to junction boxes, food service equipment, and more.

Processes

  • PCBA

    PCBA Icon
  • Specialty Finishing

    Specialty Finishing Icon
  • Injection Molding

    Injection Molding Icon
  • Metal Casting & Formatting

    Metal Casting & Formatting Icon
  • Potting

    Potting Icon
  • Harness Assembly

    Harness Assembly Icon
  • Vacuum Forming

    Vacuum Forming Icon
  • Overmolding

    Overmolding Icon
  • Rapid Prototyping & 3D Printing

    Rapid Prototyping & 3D Printing
  • Cut / Strip / Terminate

    Cut / Strip / Terminate Icon

Industries Served

Military

Industrial

Automotive

Medical

Controls

Appliances

Robotics

Telecommunication

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